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What does an emulsifier do?

Author: Click:523 Release time:2022-07-19

Refers to professional equipment for hig ♣↕h-speed shearing, dispersion and mixin≈÷✘÷g of materials. It iπ γ≤s mainly used for stirring, homogeβ®₹nizing, mixing, dispersing and oth"φ≥≠er processes of some ∏≥®≥fluid materials; in the process of high-spe πed relative rotation of the spinγ×πdle and the rotor, a strong shea ™÷r force is generated, so that the materials ar←$e fully mixed and broken! V₹‌&≠acuum to remove air bubbles during mixing.

working principle:

The material is first ÷≥preheated and stirred in the ★ <★water and oil pan, and then directl"✔♦↔y sucked into the homogenizing pot in£✔ a vacuum state through the conveying pip←φeline. In the homogenizing pot​±, the material is stirre‌γ★d by the scraper in the pot (the scra≈♥‍per always caters to th‍★×e shape of the pot and cleans the sticky material✔ ₹↕ on the wall), constantly generating new ♠™<®interfaces, and then→ < shearing and compressing by the frame s"≥→tirrer and its reverse stirring blade. , fo÷£≠↕ld, stir and mix and then go✘∏π→ down to the homogenizer below the pot ×>body, and then through the shearing, impacting×ε¥←, turbulent flow and other processes generated≈✔¥ between the high-speeλπd rotating rotor and the stator, the material¥✘"ε is smashed in the s&±hearing seam. Cut, quickly break into particles o±‌f 200nm ~ 2μm. Material microni÷γ♦λzation, mixing, homogenization, dispersionδ​•, etc. can be completed in a short time. Since t✔→¥ he homogenizing pot is in a vacuum state, the λ♣air bubbles generated during the stirrin​₩g process of the material ar≥×€£e evacuated in time. After the•™✔ homogenization is completed, raise the lid of'&' the pot, and press the dum'βp button switch to disc§←↔ harge the material in ↓¥the pot to the outer container of the po €β☆t (or open the bottom valv±★e and pressurized valve to directly dischargσγγe the material). The heating tempσ®βαerature of the homogenizing pot is ∞‍displayed by the temperature contr♠ε'‍oller on the control panelσ±¶α; the homogenizing s'✔©tirring and the paddle stirring can be use✘→d separately; they can also be used at the same Ω ₽time; Control panel adjustm♠↑ent. After the work is c↑" ompleted, the cleaning bal₹¥l valve can be opened to clean the potβ♦$ body.

Structure and composition:

It is divided into main pot, oil pot, water <Ω→pot, electrical control system, hydraulic s↔↔ystem, vacuum system and rack.

The main pot is composed of a∞↔ homogenizing stirriφ•ng pot, a homogenizing mecha'♣™nism, and a two-way stirring mechanism.

Device function:

1. The top of the main pot is filled wit∑‌✘h liquid, and the function of adding trace elemen‍≠ts; the water pot and the oil pot are &©<₹semi-open, which is convenient for ₩α✘•feeding.

2. Main pot vacuum feeding function.

3. Frame stirring and blade stirring ✘π>run in opposite directions, variable frequency sΩ€§ peed regulation, frame stirring is equipped wit×£εh a scraper, and there is no dead angπ'le.

4. Adopt foreign technologδ¶y high shear homogenizer to homogenize.

5. The bottom of the mai∞±n pot adopts pot bottom valve, which has positive✔β♣ pressure discharge function and no dead angle.¶>¥π

6. Both the pot and the premix pot are mad✔Ω®e of three layers, with a jacket inside, and the ←→water can be heated or £δ↑cooled.

7. Main pot lid hydraulic↓§ lift function. The pot body dumping functi‌★§on is convenient for cleaning inside the pot↔≈.

8. The control panel has on, off, emergency•÷‍ stop switch, temperature ad€✘>★justment upper and low♠‌€er limit setting displ'∏ay, stirring speed (frequency conversion ≤★∞ speed regulation), homogenizing spβ>"eed, homogenizing time contro¶φβl setting, vacuum, lighting, inclu≠¥→Ωding all functions of pre-m ↕"ixing pot, Lift control of hydσγ♠raulic system.

9. The main pot lid is equipped with a light an☆✘‍☆d a cleaning mirror,  →Ω♦which is convenient for observing the¥©∏ state of the pot.

10. Equipped with emergenγ♥✔cy stop function.

Installation and debugging precautions:

1. Turn on the power supply, the power •®♠✘supply is consistent, and payβ↑ attention to the reliable groundσ ♥×ing of the ground wire, turn on the ₩← main power switch, and the power indicα​ator light is on. (A∑‌Ω♠fter the motor is wired or not restarted for ♥→a long time, it shoulα​β∞d be jogged for a trial run, and the turning ★★•δof the stirring frame is reversed when   viewed from top to bottom. When debu $♦gging, you should jog the stirring trial Ω★★run first, and then let the homogenizer ruΩα←←n when it is confirmed!)

2. Correctly connect the pipes of the∏σ§≤ homogenizer (including the overflow, drain aε π'nd sewage outlets, etc.).

3. Before vacuuming work, be su©↑£re to check whether the po↓→t is flat against the lid of tφ¥σhe pot, and whether the lid of the pot and t& he material port is tightly c✘&‌overed, and the seal is reliable. Clos±®£e the valve ports on the lid, then op≠↔en the vacuum valve on the lid, and then tu≥₩γrn on the vacuum pump to e₹≈ vacuate. When the requirements are met, turn off  ♥λthe vacuum pump and close the vacuum valvαδe at the same time. (≈₹£See the operation pro​♠®cess flow chart for details)

4. Homogeneous cutting✔β' and scraper stirring: After feeding (whe₽$n debugging, it can be replaced with water) ☆©↕>and then turn on the corresponding control₩↑₩ switches to control the oper×ו​ation of the homogenizer an€ d the operation of the scraper stirring. It shou‍δ®ld also be jogged before the stirring≠★'± is started to check whether there is ♣¶∑any abnormality in the stirring $$©Ωand scraping wall, and if so₽ ♣±, it should be eliminated immediatel÷®''y.

5. The vacuum pump can be started€∑÷ when the homogenizer ≈∑♥↕is sealed. If there is special nee‍←Ωd to open the atmosphere to start th<™®®e pump, the operation should not exce★→ ed 3 minutes.

6. It is strictly forb$∞€idden to run the vacuum☆'™φ pump without working fluid¥β. Do not block the exhaust port when the γ׶☆pump is running.

7. Regularly check the lubricating oil and gre>♠ase in each component and bearing, and rep"♥↔lace the clean lubricating oil and grease in ♣₽♣↓time.

8. Keep the homogenizer ∑↕εclean. The parts of the homogenizλ♠er that are in contact with the working flΩ↑¶uid should be cleaned ev<™ery time the material is to be stopped or≤₹ replaced, especially the cutti✔®×ng wheel cutting sleeve at the head, the sliding  ♠εbearing and the shaft ∏'←sleeve in the homogenizing × sleeve. After cleaning and ♥♥reassembly, the hand-rotat≈↕δed impeller should be free of sticking phenomeno ∏n. After the two flanges of the pot bo♦ σ↔dy and the pot cover are relatively fixed, the ho₩αmogenizer motor can be turned correctly and ε>∑there is no other abnoε♠​rmality before it can be started.

9. The cleaning work of all₩£↔ pots is handled by the user according to ‌↑‌↓the standard.

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